Full rounded corner zinc kettle — single flange
The same radiused geometry for deep baths, with a simpler furnace interface.
Why a full radius below 2 m of depth
At depth, two things go wrong with a square wall-to-base joint. The weld sits exactly where hydrostatic pressure is highest, and the internal corner becomes a dead zone where bottom dross accumulates and forms an insulating layer — which drives local overheating on the outside of that same corner.
Radiusing the junction removes both. There is no weld at the point of highest load, and dross has nowhere to sit still.
The internal bend radius is 125–200 mm, formed warm at a radius of at least 2.5× plate thickness, with wall thinning held to under 5 % of plate thickness.
Why single flange
A single flange is the simpler furnace interface and the lighter top edge. On shorter kettles, and where the furnace structure already provides the bearing, the second flange adds weight and cost without adding service life.
On long or deep kettles we will usually recommend double. Tell us your furnace opening and we will say which fits.
Specification
| Metric | Imperial | |
|---|---|---|
| Length | up to 16.5 m | up to 54 ft |
| Width | up to 3.6 m | up to 11.8 ft |
| Depth | over 2.0 m, up to 3.2 m | over 6.6 ft, up to 10.5 ft |
| Wall thickness | 50 / 60 mm | 2.0 / 2.4 in |
| Corner radius | 125 – 200 mm | 4.9 – 7.9 in |
| Weight | up to 85 t | up to 94 short tons |
| Design standard | BG/T 1501-2015 |
Support note. Above 1.8 m depth the kettle needs one adjustable external support band; above 2.5 m, two. Support points at 1.5–2.0 m intervals, and expansion clearance along the length. Any part of the support inside the furnace hot zone must be heat-resisting steel. We specify this with the kettle.
Sizing this kettle for your plant
Three inputs decide it.
- Your largest workpieceSets minimum length and width, with clearance to dip, withdraw and skim.
- Your required throughputZinc volume should be 30–40× your maximum hourly throughput including jigs, so the bath temperature holds.
- DepthNormally 1.3–2× the width. Going deeper increases thermal mass, reduces temperature swing, lowers heat input density per m² of wall, and helps dross settle away from the work.
What every kettle gets
- Aluminium-killed low-silicon plate, Si ≤ 0.03 %Ultrasonically inspected plate-by-plate to GB/T 2970 Class III before cutting.
- All forming done warm, 850 – 900 °CCold bending locks residual stress into a vessel that will run at 450 °C for years.
- Electroslag welding, ISO 4063 process 72Full wall thickness in a single pass. No inter-pass interfaces.
- Weld metal specified to Si ≤ 0.03 %Grade 1 of BG/T 1501-2015 Table 10. Weld silicon decides where a kettle goes through first, so it is written into the order and evidenced by the welding consumable certificates that ship with the kettle.
- Ultrasonic testing of structural welds before dispatchGB/T 11345-2023 — identical (IDT) to ISO 17640:2018. Coverage and acceptance level are agreed with you and recorded in the inspection and test plan. Reports in English.
- No cruciform plate jointsParallel welds kept at least 0.5 m apart, per BG/T 1501-2015 §5.2.4.
- Full documentation packageIncluding the commissioning heat-up curve for your first firing.
Questions
When would you recommend double instead?
On long kettles — roughly over 10 m — or where the furnace does not already provide a stiff bearing along the top edge.
How long is the lead time?
It runs from confirmed drawings, not from your enquiry, and it depends on size and on what is already on the shop floor. We quote a date with the price, and we would rather quote a date we can hold than the shortest one that wins the enquiry. If you have a fixed outage window, tell us the date you need the kettle on site and we will tell you whether it is achievable before you place the order.
How is a kettle this size shipped?
Anything over about 12 m will not fit a standard container and moves on flat rack or as breakbulk. We arrange it — and we will tell you what your site needs to lift it off the truck before you order, not after.
Can you match our existing furnace?
Yes. Send the furnace opening dimensions, the support arrangement and how it is heated. Where a replacement has to drop into an existing furnace, the interface matters more than the catalogue.
Send three numbers, get a sized quote
Largest workpiece, required throughput, and how your furnace is heated. That is enough for us to come back with a sized kettle, a wall thickness, a zinc volume, a weight and a lead time.